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Writer's pictureDavid Garay

Understanding Window Blown Seals: Causes, Prevention, and Solutions

Windows are an essential component of any architectural structure, playing a pivotal role in regulating light, heat, and airflow. The integrity of window seals is crucial for maintaining the window's performance and aesthetics. This article delves into the phenomenon of blown seals in windows, exploring their causes, preventive measures, and potential remedies. By understanding the intricacies of this issue, homeowners and property managers can make informed decisions about repair or replacement options.

Modern windows typically consist of two or more panes of glass separated by a spacer, creating an insulating barrier filled with gas, such as argon or krypton. This insulating layer significantly reduces heat transfer, resulting in improved energy efficiency. The panes are sealed around the edges with a combination of a primary sealant, which provides an impermeable barrier against gas and moisture, and a secondary sealant that bonds the glass to the spacer.

When the seal of an insulated glass unit (IGU) fails, it is commonly referred to as a "blown" seal. The compromised seal allows moisture to infiltrate the space between the glass panes, causing condensation, fogging, or even staining on the interior surfaces. The loss of the insulating gas further reduces the window's energy efficiency. Blown seals can occur for various reasons, including:

  1. Thermal stress: Fluctuations in temperature can cause the glass panes to expand and contract, putting stress on the seals and leading to their failure.

  2. Ultraviolet degradation: Prolonged exposure to sunlight can cause the sealant materials to break down over time, compromising their effectiveness.

  3. Poor installation or manufacturing: Improperly installed or manufactured windows can result in weak seals, predisposing them to failure.

While it is impossible to entirely eliminate the risk of blown seals, certain preventative measures can prolong the life of window seals:

  1. Quality materials and installation: Opt for high-quality windows from reputable manufacturers and ensure professional installation to minimize the risk of seal failure.

  2. Maintenance: Regularly inspect and clean the window pane, frames, sills, and seals to prevent the accumulation of dirt and debris that could contribute to seal failure.

  3. UV protection: Installing window films or shades can reduce the impact of UV rays on sealants and help maintain their integrity.

If you discover a blown seal in a window, you must weigh the pros and cons of repairing versus replacing the entire unit. In some cases, defogging services can remove the moisture and replace the lost gas, resealing the window without replacing the glass. However, this method does not guarantee a lasting solution, and the problem may reoccur.

Alternatively, replacing the entire IGU can ensure a long-lasting, energy-efficient solution. While this option may be more costly upfront, it can provide better long-term value and performance. Ultimately, the decision should be based on factors such as the age of the window, the extent of seal failure, and budget constraints.

Blown seals in windows can negatively impact the aesthetics, energy efficiency, and overall performance of a window. Understanding the causes and preventive measures can help mitigate the risk of seal failure. If faced with a blown seal, a careful evaluation of repair and replacement options is necessary to determine the most appropriate course of action. By prioritizing quality materials, professional installation, and regular maintenance, homeowners can maximize the lifespan and effectiveness of their windows.

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